The Best Way To Choose Your Stand Up Pouch Size & Volume With Size Chart

Written by Robin Brown on July 29, 2022
Many business owners only consider the internal space when calculating the size of the stand-up packaging they'll need to package their product. This is a crucial measurement because your product must fit inside the bag. It is, however, not the only factor to consider.

There are some distinct measurements, and a few of them require information about additional features you might want on your stand-up pouch bags.
Whether you want one or two tear notches
Bottom gussets and how wide they need to be when open
And FTE, which includes both the exterior dimensions and the top flap used to open the bag.
When determining the size of the pouches you'll need, there are several measurements and considerations to keep in mind. To assist you in determining them, we've created this blog which will walk you through each measurement and clarifies them. After reading this, please contact us. We can assist you in getting the exact stand-up pouches you require, tailored to the exact dimensions of your product.

Choose the Correct Pouch Size for Your Stand-Up Pouch

One of the most common mistakes people make when purchasing their first stand-up pouch is underestimating the size required. When choosing the right pouch size, consider the volume. Fine-grain salt, for example, takes up less space than whole coffee beans.

Look for the Capacity

Now let's discuss the fundamental factors of pouch sizing. A stand-up pouch's dimensions are always listed in this order: width, height, and gusset. A pouch that does not have a gusset is not a stand-up pouch. It's a 2- or 3-seal pouch, which is unique in that it doesn't stand up on the shelf.
It's especially important when choosing the right size standing pouch. For example, eight ounces of vitamin pills take up less space than eight ounces of granola. To accommodate the extra volume, some bulkier items may require a pouch that is a full size larger. It also determines the cost of a stand-up pouch. So, before you buy, remember to check your product in different pouch sizes.

The usable space inside the pouch

Next, pouch measurements are always calculated from the outside of the bag. You must keep in mind that the bag is held together by a seam, so you cannot assume that your product will fit inside without first testing it.
This entails measuring the bag from under the zipper line to the bottom. Labels are usually applied to the piece above the zipper. It's also where you can heat seal your item to keep it safe and ensure a tamper-proof seal over the tear notches. This area is not fillable and is included in the total standing pouch size. Someone assuming a bag size of 4′′ x 6′′ has happened to us numerous times. It will, for example, fit their 4′′ x 5′′ item (sorry, but it will not fit). For your convenience, we've included some stand-up pouch size charts below.

Different stand up pouch size chart for reference

Your Stand Up Pouch 01

1. Size 3x5, 1 oz Stand-Up Pouch (28g)

The 1 oz stand-up pouch is actually the best sample. Single-serving and trial-size items are available. It also has a resealable zipper closure. It now has an FDA-compliant food-grade laminated interior that preserves and saves your valuables.

2. Size 4x6.5, 2 oz Stand-Up Pouch (60g)

These 2 oz stand-up pouches are best used for smaller products and lower volume items. These 2 oz stand-up pouch sizes are eco-friendly and have a food-safe laminate interior to protect the contents. These lightweight heat seal packets save storage space and shipping costs.

3. Size 5x8, 4 oz Stand-Up Pouch (140g)

These 4 oz stand-up pouch dimensions are ideal for storing food and other items. These custom 4 oz stand-up pouches are reusable, making them an excellent environmentally friendly packaging option.

4. Size 6x9, 8 oz Stand-Up Pouch (250g)

This size 8 oz stand-up pouch is best suited for products with a higher volume. They have a sturdy, self-standing lower part gusset that allows the products to stand out on retail shelves.
Consider a 7 x 11 x 3.5 Stand Up Pouch for 12 ounces (375 grams).
Consider an 8.5 x 11.5 x 3.5 Stand Up Pouch for 16 ounces (500 grams).
Consider a 9.25 x 14 x 4 Stand Up Pouch* for 5 pounds (2267 grams).
The 12 oz stand-up pouch and the 16 oz stand-up pouch are typically used to pack larger items.
The upper this was for the liquid products, For the dry products
Consider a 3 x 5 x 2 Stand Up Pouch for 3 ounces.
Consider a 4 x 6.5 x 2.25 Stand Up Pouch for 5 ounces.
Consider a 5 x 8 x 3 Stand Up Pouch for 16 ounces.
Consider a 6 x 9.5 x 3.25 Stand Up Pouch for 24 ounces.
Consider a 7 x 11 x 3.5 Stand Up Pouch for 32 ounces.
Consider an 8.5 x 11.5 x 3.5 Stand Up Pouch for 48 ounces.
Consider a 9.25 x 14 x 4 Stand Up Pouch for 144 ounces.
Don't worry if a standard pouch size isn't right for your unique product. Custom stand-up pouches can be made to fit almost any size requirement. Pkgmaker has custom packaging solutions for candy, beef jerky, and fresh salmon. Our packaging experts work with customers to develop precise custom sizing every day, and we'd like to do the same for you. Your product will be delivered in the best-designed and safest packaging possible with custom stand-up pouches.

Select the Proper Material for Your Stand-Up Pouch

The other important question to consider is what type of packaging equipment you will use. You may be filling pouches by hand, but there are a few additional factors to consider if you're automating your process. The size, thickness, and type of packaging material you require will be determined by how you package your product. One reason for this is that an automatic filler's force is greater than that of a manual filler, so you must ensure that your machine does not damage the pouch during operation. Our packaging experts are happy to talk about different packaging processes and how to choose the right stand-up pouch size and thickness.
Metalized mylar is used in the majority of stand-up pouches. You can use clear, silver, foil, or kraft materials depending on what you're packaging. Pkgmaker also offers stand-up pouches that are recyclable, compostable, or biodegradable.

So, how do you select the appropriate material?

A super simple icon list aThink about how long your product will be in the package.element.
Take into account the required shelf life.
Consider how crucial freshness is to your product's and brand's image.
Your Stand Up Pouch 02
Consider the difference between corn chips and dried apples. Corn chips are typically packaged in low-cost medium- to low-barrier materials because most of us eat them right away. No one really expects chips to last a long time, and they're a low-margin item that requires a cost-effective packaging solution.

The material of the stand-up pouch you order will also influence the packaging price. If you want a packaging bag with a clear window, you'll have a smaller selection of materials to choose from. We recommend speaking with one of our packaging experts if you are new to packaging. We provide a free consultation to ensure that you select the best bag for your needs.

Selecting the features of your pouch

Lastly, if you're going to include a zipper, tear notch, or hang hole in your stand-up pouch, make sure your account for the space required. The area below the zipper is considered the fillable area of the bag. It's important to keep in mind that this area is part of the bag's dimensions but not the fillable area. As they learned, "Measure Twice, Cut Once!" The fun part is picking out the features for your bag. You have the opportunity to envision how your customer will be using your bag.

Pouch with window and transparent front

Your Stand Up Pouch 03
These stand-up pouches have a high barrier and all have a window to allow a peek at the product without sacrificing branding or protection. These windows come in a variety of shapes and sizes to suit your packaging and branding requirements. Food safe and heat sealable.
Your Stand Up Pouch 04

The Pouch with Hang Hole

Your Stand Up Pouch 05
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Will they take your bag from a convenience store's peg rack? If that's the case, you'll need a hang-hole. However, don't assume that hang holes are only for low-cost items. Consider how candy or nuts are displayed near the checkout in your local supermarket. They'll almost certainly use a hang hole to make it easier to grab and go. Even though you expect your pouch to stand up on the shelf, consider any possible retailer environments where your pouch might end up hanging.

Zipper that can be resealed

Did you notice that your pouch can have up to six different kinds of zippers? What you put in your pouch makes a difference. Suppose you're packaging matcha green tea, for example. In that case, you'll need a powder zipper because if not, your bag will have trouble resealing. Consumers may spill an expensive product and just never buy it again because of the packaging "mistakes."

The Child Protective Pouch

You may be required to use a child-resistant zipper when packaging cannabis (it varies by state). However, any product that could be harmful to children should be child resistant. For example, supplement pouches, fertilizer bags, or detergent pods could be used.
The child-resistant pouches are also odor-proof and opaque, preventing children from seeing inside. If you're new to packaging and aren't sure what kind of child-resistant packaging you'll need, contact our helpful packaging experts for a free consultation.

Try out the stand up pouch volume by yourself

You could start in your kitchen to get a better start on stand-up pouch size. To begin, look for a pouch on your shelf that contains the same item. After that, empty the pouch and fill it with the products. So, you can visualize the bag size you desire. You should be able to find a pouch suitable for those items in any grocery store and try filling it with your own material for reference.
Whereas a pouch size calculator may sound like a simple solution for determining your ideal stand-up pouch size, it isn't. Every product and use case are distinct. Finding the right packaging for this variety often necessitates trial and error. The above sizing strategies are a good place to start when determining the volume of your product and how much a pouch can hold. Testing pouch ideas at home, in your own kitchen or pantry, is another good place to start.
To begin, look for a pouch on your shelf that contains a similar product. Then, to get an idea of the bag size, you'll need to empty the pouch and fill it with your product. You can do your own research and come up with the required packaging size and material for your own product.
Numerous high-quality videos are available that demonstrate the key differences between each stand-up pouch size. Apart from that, having an idea of the volume and height of the product, you'll be packing here would be helpful. When choosing stand up pouch dimensions, consider the volume of the product. The larger the item, the more room is required. As a result, when choosing the right stand up pouch size, companies usually consider three main measurements. The fillable area, which is the area represented by the three measurements, is the area above the zipper.
You can also search for professional stand up pouch manufacturers around. We, Pkgmaker, offer custom stand up pouches. You will get a better stand-up pouch price if you have a large demand for stand-up pouches. Our packaging experts will also explain the differences between different material structures and different levels of automation for your filling equipment. Those pouches mainly come in five different styles. Natural kraft stand up bags to matte frosted stand-up bags will be available. After talking with our representative, you will better understand the most appropriate stand up pouch packaging.

Contact Pkgmaker to learn more

If you've never used a stand-up pouch before, there's much to learn about the manufacturing process, features, and design. Your budget will also determine the style and configuration of the pouches you choose. Visit Pkgmaker today to get a free online quote and learn more about the benefits and configurations of stand-up pouches and take advantage of our low minimum orders, free samples, and excellent customer service.
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Article written by Carl Phillips

Carl Phillips is part of the content team at Pkgmaker where he develops resources to help customers start and grow their own businesses.

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