According to packaging experts, flexible packaging is booming day by day. According to PMMI, The Association for Packaging and Processing Technologies' 2019 Flexible Package Marketing Assessment, flexible packaging accounts for 19 percent of the entire packaging market and is predicted to expand at a 3.9 percent CAGR by 2023. The packaging's flexibility, ease of use, and lightweight, as well as the expanding popularity of ready-to-eat foods, are driving demand. Rollstock and pouch packaging are the two most frequent types of flexible packaging in this rapidly developing industry (such as stand-up pouches and lay flat pouches). Rollstock is a printed and laminated film on a roll that is used with Form, Fill, Seal (FFS) technology to form the package. You just fill it with the product and seal it shut. Preformed pouches, on the other hand, are pouches that have already been formed and are ready to be filled and sealed either by machine or by hand.
So what is the function of rollstock?
Rollstock is best suited for firms wishing to manufacture pillow pouches, packets, sachets, and lie flat pouches using their own pouch-making equipment. It's ideal for a wide range of products, from granola bars to packaged snacks to single-serve sample packs or stick packs. When deciding which packing style to utilize, keep in mind that rollstock requires FFS technology, whether you acquire your own or cooperate with a co-packer. In general, operating rollstock on an FFS machine is best for projects requiring high speeds, high output, and extended runs, as it can produce more packages per minute than filling prefabricated pouches. Rollstock is a wonderful alternative if you're working with a co-packer or co-manufacturer on your packaging. Stand up pouches and lay flat pouches are ideal for a wide range of products and markets, including solids, powders, and liquids. They provide consumer convenience, are environmentally friendly, and help to extend the shelf life of many items. Pouches are suitable for companies who want to package their products themselves or with the help of a co-packer. Preformed or completed pouches, which are fully formed and fillable pouches created by flexible packaging converters like PKGMAKER, reduce the requirement for FFS technology. If you don't have FFS machinery or don't have access to one through a co-packer, premade pouches may be the best option. Using prefabricated pouches on an automatic pouch packing machine is the way to go if you'll be creating a variety of pouch sizes, shapes, or styles and need to shift over multiple times in the same day. When it comes to packaging, there are a few things to keep in mind.
When comparing the two packaging alternatives, you'll want to think about the product you'll be packaging. Is it best to put your goods in a sleeve, a bag, a stand-up pouch, or a lay-flat pouch? Many confectionary items, baked goods, nutrition bars, and other single-serve packaged foods, work well with rollstock. Preformed pouches, on the other hand, work well for various luxury snacks, pet foods, and even dairy. Take, for example, granola bars. In most cases, granola bars are flow-wrapped using an FFS machine. Other granola products, such as loose granola or granola bites, are generally better suited to stand up pouches.
Moreover, the Pkgmaker has 5 different types of packaging choices for you. These are,
1. Stand Up Pouches: These come in a diverse display option with flexibility with an in-store presence.
2. Flat-Bottom Box Pouches: These pouches are stable with the help of a flat bottom and have an expanded print area for brand promotion.
3. Single-Web Quad Bags: This type of bag are suitable for pet food, lawn accessories, and industrial products.
4. Three-Side Seal Pouches: The 3-side seal ensures efficient packaging. Its reclosable feature enhances the consumer experience.
5. Pinch-Bottom Box Pouches: The extra height provides a larger filling volume while the flat bottom gives satisfying stability.
When deciding whether to use roll stock or premade pouches, keep in mind that there is no one-size-fits-all solution. Consider the product you're packaging, the style you want to achieve, the equipment you already have, and the equipment you want to invest in. Then, make sure you're working with the best packaging partner who can meet your requirements and help you go to market quickly. Do not worry about the cost of having such beautiful products, you can get these at very cheap and wholesale prices. Not only that, we have no minimum order requirements so you can order any amount starting from one. So what are you waiting for? Go take your action now!